Idea for Dark Clouds hate with reference to L'homme du Nord:

The voyageur's toque.
Dark blue and team logo and/or Dark Cloud patch? I know we're heading into summer but I see people wearing last year's knit beanies all the time.
I'm getting a quote from a Wisconsin supplier of custom knit hats (standard pricing of which is cheaper than I expected)
www.knithats.com. I believe we'd be looking at $10-$11 per hat before patch for an order of 48.
EDIT:
Looking online qty-50 2.5-inch patches (what is on the above hat) would run us $2.55/unit.
This would make total production costs per unit $15 at Qty-50.